PLC-Controlled Automatic Liquid Juice Packaging Machine Easy Operation for Beverage Industry Multi-Function Stand-Up Pouch Bag
The "Eight-Station Pre-Pack Liquid Ketchup Packaging Machine" is a very common automated packaging equipment in the food industry, particularly in the production of condiments and sauces.
I. Core Definitions
Pre-Pack: Refers to pre-made, pre-printed packaging bags (usually stand-up bags with three or four side seals). This differs from "bag-forming-filling" machines, which produce bags in-situ from a roll of film.
Liquid Ketchup: The characteristics of the packaging material are clearly defined—a viscous, particulate-laden liquid. This dictates the need for a specific filling system for this machine.
Eight-Station: This machine features a rotating worktable with eight fixed workstations (or grippers). Each workstation is responsible for completing a specific step in the packaging process.
Packaging Machine: An automated device that integrates bag removal, bag opening, filling, and sealing functions.
Simply put, this machine automatically completes the production of ketchup bags in eight steps, from bag removal to finished product delivery.
II. Main Features and Advantages
High Efficiency: Utilizing a rotary continuous operation system with eight stations operating simultaneously, the system can achieve speeds of 40-60 bags per minute or even higher.
High-Precision Filling: A dedicated piston/gear pump filling system ensures precise metering, with an error within ±1%.
High Adaptability:
Material: Designed specifically for viscous liquids with particles, such as ketchup, jam, chili sauce, and honey.
Bags: Pre-made stand-up pouches of various sizes and layouts can be accommodated, making production changeovers relatively easy.
Beautiful Packaging: Pre-made pouches are used, allowing for beautiful, smooth printing, enhancing branding.
High Reliability: The machine boasts a mature and stable mechanical structure with a low failure rate, making it suitable for large-scale continuous production.
High Automation: From bag removal to finished product delivery, the system is fully automated, requiring only one or two operators for bag loading and inspection.
III. Application Scenarios
This machine is ideal for the following industries:
Manufacturers of condiments such as ketchup, salad dressing, and mayonnaise
Manufacturers of jams, honey, and syrups
Manufacturers of hot pot bases, chili sauce, and compound seasonings
Paste packaging for the daily chemical and pharmaceutical industries (adjustments are required based on the material's characteristics)
IV. Purchasing Considerations
If you are considering purchasing this type of equipment, consider the following:
Packaging speed: This speed should match your production needs.
Filling range: This speed should cover the bag sizes and filling volumes the machine can accommodate.
Filling accuracy: This speed should meet your process standards.
Material compatibility: This speed should cover the machine's contact areas (e.g., hoppers, piping, and pumps) using food-grade stainless steel (e.g., 304 or 316L) and be easy to clean.
Brand and after-sales service: Choose a reputable brand with reliable technical support and spare parts availability.
Machine Specification:
| Item | 200 | 300 | 430 |
| Bag Material | Multilayer Composite Premade Bag (e.g.: PET/PE) |
| Bag size | 100mm≤L≤200mm | 100mm≤L≤300mm | 100mm≤L≤430mm |
| 70mm≤W≤150mm | 80mm≤W≤300mm | 80mm≤W≤300mm |
| Bag Type | 3 Side Seal Bag, Stand-up Bag |
| Upgradable Bag Type | N/A | Gusset Bag, Zipper Bag, Flat Bottom Pouch (Need additional purchase of functional device) |
| Speed | 0~26bags/min | 0~15bags/min |
| Sealing Type | Plain weave | Straight grain, pitch is 1mm (Optional reticulate) |
| Sealing Width | 8mm | 10mm(5--20mm can be customized) |
| Voltage | 220V, Single-phase, 50/60HZ, 1KW | 220V, Single-phase, 50/60HZ, 1.2KW |
| Air Pressure | 0.65Mpa |
| Air Consumption | 0.2m³/min | 0.3m³/min |
| Standard machine, no additional function |
| Body Dimension | 1080*535*1010mm | 1770*600*1230mm | 1770*600*1360mm |
| Packing Dimension | 1240*670*1320mm | 1860*710*1550mm | 1860*710*1650mm |
| Export non-fumigation wooden case |
(We can provide you with exclusive packaging machine customization services according to your needs! Of course,If you need, we can also provide you with customized bag service)
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Automatic Liquid Juice Packaging Machine Easy Operation for Beverage Industry Multi-Function Stand-Up Pouch Bag Images
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